Most Common Machine Guarding Solutions for Conveyor Systems

This blog explores the most common types of machine guarding used for conveyor systems, highlighting their functions, benefits, and how they contribute to a safer, more efficient work environment. Understanding these solutions is essential whether you're looking to enhance the safety of your existing system or planning a new installation. Let’s dive into the most common types of conveyor guarding and their applications.

Modular Barrier Guards

A Modular Barrier Guard is a machine guard that protects the operator from injury by preventing access to dangerous areas. Barrier guards are used for various applications on the conveyor, from tail pulleys, head pulleys, restricted areas, and other miscellaneous hazards. You will want your barrier guards to be solid and completely cover the hazard they are protecting. Modular Barrier Guards can include ergonomic-friendly handles for easy removal of the guard.  

Return Idler Guard

Return idler guards protect workers from being drawn into return idlers and eliminate access to pinch points. They also mount around existing return idler brackets and are easily bolted to the conveyor frame. Side panels hinge open for guard maintenance, and tapered side slots reduce material build-up. Properly using are turn idler guard will help ensure that no one gets injured when working around conveyors and return idlers.

Return Idler Basket

The Return Idler Basket is similar to the Return Idler Guard, but the basket is solely used to protect equipment and workers from falling return idlers. Return idler baskets are meant to be used in places that are out of reach of workers, as they do not protect against pinch-points. It features a lightweight design with enhanced visibility, making maintenance easier. These baskets can be attached by chain (the most popular option), as well as a rigid-mounted option.

Return Idler Belly Guards

Return Idler Belly Guards safeguard workers from exposed return idlers located on the underside of conveyors, reducing injury risks. They are available for both standard and heavy-duty mine applications. Constructed from durable materials, these guards ensure reliable performance in harsh industrial environments, enhancing workplace safety and compliance.

Flat Guards

Flat Guards are versatile machine guards designed to prevent contact with pinch points around various rotating equipment and conveyor systems. They are durable, light weight, and customizable, making them ideal for enhancing safety and efficiency in mining environments. They are secured with 2 to 4 wedge clamps, allowing for quick and easy access during maintenance.

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